Comments
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Sending with SMTP from another mail account works fine with any attachment size.
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Mail is sent to an IMAP server using SSL on port 587. Smaller files send ok, regardless of the type of file. I don't have a UTM Profile section, seen online what you're talking about. I only have a Anti-X section that contains ADP, Content Filter, Anti-Spam and DNS Inspection. Every option in those sections is disabled.
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Small attachments go through fine. Attaching a 7MB PDF file does not work for example. It seems like the mail client starts sending the content and then the connection just times out after a minute or so. Removing the zyxel and connecting directly results in the mail getting sent fine in the matter of a few seconds.
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Wrote you a PM. Problem is still there.