ZyWall USG 100 - wrong fs type at boot

Logic

Hi all,
i've a Zywall USG 100 with the following issue...
Suddenly it stops to work...
Connected via serial cable, tryed to restore firmware...config...restore image...i succeed to transfer but when it try to apply get always the same mount error.
This is its actual state:

FLASH: AMD 16M

BootModule Version: V1.13 | 12/10/2010 05:20:17
DRAM: Size = 256 Mbytes

Kernel Version: V2.4.27 | 2015-01-08 20:37:07
ZLD Version: V3.30(AQQ.7) | 2015-01-13 16:30:24

Press any key to enter debug mode within 1 seconds.
.....................



Start to check file system...
/dev/hda2: 13/18216 files (0.0% non-contiguous), 9327/72704 blocks
/dev/hda3: 42/43648 files (0.0% non-contiguous), 11206/174080 blocks
Done
mount: wrong fs type, bad option, bad superblock on /dev/loop0,
       missing codepage or other error
       In some cases useful info is found in syslog - try
       dmesg | tail  or so

Kernel panic - not syncing: Attempted to kill init!
Rebooting in 180 seconds..

With SYS led always flashing.

Any help/suggestion?

Thanks in advance!

Blabababa

Strange, did you power off the device during uploading fw or the fw you downloaded is incomplete? Maybe you can try to recover the firmware, the SOP was mentioned in the release note page 61.

Logic

Yes...i've recovered but it fails to boot.

Now i'm seeing this during boot:

FLASH: AMD 16M

CF read: device 0 not ready

IDENT command error: 0xf0

IDENT command error: 0xf0

ERROR

BootModule Version: V1.13 | 12/10/2010 05:20:17

DRAM: Size = 256 Mbytes

Kernel Version:

ZLD Version:

IDENT command error: 0xf0

ERROR

Press any key to enter debug mode within 1 seconds.

.............

Enter Debug Mode

USG 100>

Logic

This after uploading firmware:

USG 100> atkz -f -l 192.168.1.1
-f -l 192.168.1.1
OK

USG 100> atgo
Booting...




Connect a computer to port 1 and FTP to 192.168.1.1 to upload the new file.


Firmware received ...

FLASH: AMD 16M

BootModule Version: V1.13 | 12/10/2010 05:20:17
DRAM: Size = 256 Mbytes

Kernel Version: V2.4.27 | 2015-01-08 20:37:07
ZLD Version: V3.30(AQQ.7) | 2015-01-13 16:30:24

Press any key to enter debug mode within 1 seconds.
.....................



Start to check file system...
/dev/hda2: 13/18216 files (0.0% non-contiguous), 9327/72704 blocks
/dev/hda3: 39/43648 files (0.0% non-contiguous), 11098/174080 blocks
Done
mount: wrong fs type, bad option, bad superblock on /dev/loop0,
       missing codepage or other error
       In some cases useful info is found in syslog - try
       dmesg | tail  or so

Kernel panic - not syncing: Attempted to kill init!
Rebooting in 180 seconds..

Logic

Sometimes:

USG 100> atgo
Booting...




Connect a computer to port 1 and FTP to 192.168.1.1 to upload the new file.


Firmware received ...
Start to check file system...
/dev/hda2: 11/18216 files (0.0% non-contiguous), 6433/72704 blocks
/dev/hda3: 11/43648 files (0.0% non-contiguous), 9640/174080 blocks
Done

Building ...

[Update Filesystem]
        Updating Code
        \
FLASH: AMD 16M

BootModule Version: V1.13 | 12/10/2010 05:20:17
DRAM: Size = 256 Mbytes

Kernel Version: V2.4.27 | 2015-01-08 20:37:07
ZLD Version: V3.30(AQQ.7) | 2015-01-13 16:30:24

Press any key to enter debug mode within 1 seconds.
.....................



Start to check file system...
/dev/hda2: 12/18216 files (0.0% non-contiguous), 23910/72704 blocks
/dev/hda3: 22/43648 files (0.0% non-contiguous), 9651/174080 blocks
Done
mount: wrong fs type, bad option, bad superblock on /dev/loop0,
       missing codepage or other error
       In some cases useful info is found in syslog - try
       dmesg | tail  or so

Kernel panic - not syncing: Attempted to kill init!
Rebooting in 180 seconds..

I think the eeprom or similiar is out...

Logic

Something like this.... 

https://kb.zyxel.com/KB/searchArticle!gwsViewDetail.action?articleOid=010780&lang=EN

Zyxel_Charlie

Hello Logic,
in order to provide you with a better assistance, I will contact you through private message to proceed with RMA process. 
Charlie